Primary electrochemical cell containing molecular iodine

ABSTRACT

A primary electrochemical cell having an oxidizable active anode material, a cathode current collector, and an electrolytic solution. The electrolytic solution consists essentially of liquid cathode material, an electrolyte solute for imparting conductivity, and molecular iodine for catalyzing the electroreduction of the liquid cathode material. In a specific embodiment the anode material is lithium, the liquid cathode material is thionyl chloride, and the electrolyte solute is lithium tetrachloroaluminate.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of copending application Ser. No. 538,464 filed Oct. 2, 1983.

BACKGROUND OF THE INVENTION

This invention relates to electrochemical cells. More particularly, it is concerned with primary electrochemical cells having an oxidizable active anode material, a cathode current collector, and an electrolytic solution comprising a reducible liquid cathode material and an electrolyte solute dissolved therein.

A particularly effective class of primary electrochemical cells which employs soluble or liquid cathode materials, as opposed to the more conventional solid cathode cells, has undergone rapid development in recent years. In these cells, the active cathode material is usually a fluid solvent for an electrolyte solute which provides conductivity. The active anode of the cell is usually lithium or other highly electropositive metal. During discharge the solvent is electrochemically reduced on a cathode current collector.

One particular type of electrochemical cell of the foregoing class which contains a lithium anode employs a reducible liquid cathode of thionyl chloride. Typically the electrolyte solute dissolved in the thionyl chloride solvent is lithium tetrachloroaluminate. Lithium/thionyl chloride electrochemical cells have proven to have outstanding weight and volume energy density, long shelf life, and unusually high power density when compared with other cells previously available.

SUMMARY OF THE INVENTION

An electrochemical cell in accordance with the present invention which provides improved output voltage and output capacity comprises an oxidizable anode material, a cathode current collector, and an electrolytic solution in contact with the anode material and the cathode current collector. The electrolytic solution consists essentially of reducible liquid cathode material, an electrolyte solute dissolved in the reducible liquid cathode material for imparting conductivity to the electrolytic solution, and molecular iodine for catalyzing the electroreduction of the liquid cathode material.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings:

FIGS. 1 and 2 are graphs of curves of load voltage and capacity, respectively, versus average current density for test cells with and without a catalyst of molecular iodine;

FIG. 3 is a graph illustrating the relationships between the output voltage of electrochemical cells in accordance with the invention and the molarity of iodine in the solution;

FIG. 4 is a graph illustrating the relationships between the capacity of electrochemical cells in accordance with the invention and the molarity of iodine in the solution; and

FIG. 5 is a graph of discharge characteristics of electrochemical cells with and without a catalyst of molecular iodine.

For a better understanding of the present invention, together with other and further objects, advantages, and capabilities thereof, reference is made to the following discussion and appended claims in connection with the above-described drawings.

DETAILED DESCRIPTION OF THE INVENTION

Electrochemical cells in accordance with the present invention employ an anode, a cathode current collector, and an electrolytic solution which is in contact with the anode and cathode current collector. The anode and cathode current collector are separated from each other as by a thin porous layer of insulating material. The electrolytic solution comprises a fluid, reducible solvent cathode material with an electrolyte solute and a catalyst of molecular iodine dissolved therein.

The anode is an oxidizable material and is preferably lithium metal. Other oxidizable materials which may be employed in electrochemical cells of this type include other alkali metals and also alkaline earth metals. The electrolytic solution comprises a solvent of a reducible liquid cathode material. Among the cathode materials found useful are fluid oxyhalides, fluid non-metallic oxides, fluid non-metallic halides, fluid metallic halides, and mixtures thereof. Thionyl chloride (SOCl₂) is a preferred liquid cathode material.

The electrolyte solute of the electrolytic solution may be LiAlCl₄, LiAlBr₄, LiBCl₄, LiBF₄, LiAsF₆, LiSbCl₆, Li₂ SnCl₆, or Li₂ TiCl₆. The electrolyte solute may also be a Lewis acid such as AlCl₃, SnCl₄, TiCl₄, SbCl₅, or BCl₃, or a combination of a Lewis acid with a Lewis base such as LiCl, LiBr, or LiF. The molarity of the solute in the solution is usually from about 0.5 to about 2.5 M. In lithium/thionyl chloride cells the molarity of the solute is preferably from about 1.5 to about 2.0 M.

In accordance with the present invention, the electrolytic solution also includes an electroreducing catalyst of molecular iodine (I₂). The molecular iodine may be introduced into the solution as I₂ or as an iodide which forms I₂ without providing any constituents having a material effect on the cell or its operation. The metal constituent of the iodide may form a salt with other constituents of the electrolytic solution which is either insoluble or, if soluble, is inert.

The following examples are for the purpose of further illustrating and explaining the present invention, and are not to be taken as limiting the scope thereof.

EXAMPLE I

Test electrochemical cells were constructed with polished vitreous carbon working electrodes and with lithium counter and reference electrodes. The cells contained an electrolytic solution of 1.0 M lithium tetrachloroaluminate (LiAlCl₄) in thionyl chloride (SOCl₂). (A quantity of POCl₃ was added as a cosolvent. This cosolvent does not interfere with the operation of the cell since it is reduced below 2.0 V upon the vitreous carbon working electrode.) Cells of this type were discharged at ambient temperature with constant 3.2 mA/cm² current densities both with and without the addition of 0.1 M of I₂ to the oxyhalide electrolyte. The resulting discharge characteristics are listed in Table I. A 610 mV increase in average load voltage and a 17-fold increase in discharge capacity was achieved by the addition of 0.1 M I₂ to the SOCl₂ electrolyte.

                  TABLE I                                                          ______________________________________                                         Li/SOCl.sub.2 Discharge Characteristics at 3.2 mA/cm.sup.2                     vs                                                                             Catalyst Concentration                                                         I.sub.2 (Moles)                                                                            E.sub.avg (Volts)                                                                        Capacity (mC/cm.sup.2)                                   ______________________________________                                         0.00        2.70       45                                                      0.10        3.31      832                                                      ______________________________________                                    

EXAMPLE II

Cells identical to those described in Example I were discharged at constant 6.4 mA/cm² rates to yield the discharge characteristics listed in Table II. Addition of the electrocatalyst to the SOCl₂ electrolyte resulted in a 520 mV increase in average load voltage and a 13-fold increase in discharge capacity.

                  TABLE II                                                         ______________________________________                                         Li/SOCl.sub.2 Discharge Characteristics at 6.4 mA/cm.sup.2                     vs                                                                             Catalyst Concentration                                                         I.sub.2 (Moles)                                                                            E.sub.avg (Volts)                                                                        Capacity (mC/cm.sup.2)                                   ______________________________________                                         0.00        2.68       25                                                      0.10        3.20      343                                                      ______________________________________                                    

EXAMPLE III

Cells identical to those described in Example I were discharged at constant 19.2 mA/cm² rates. The resulting discharge characteristics are listed in Table III. A 430 mV increase in average load voltage and a 10-fold increase in discharge capacity resulted from the addition of the I₂ electrocatalyst.

                  TABLE III                                                        ______________________________________                                         Li/SOCl.sub.2 Discharge Characteristics at 19.2 mA/cm.sup.2                    vs                                                                             Catalyst Concentration                                                         I.sub.2 (Moles)                                                                            E.sub.avg (Volts)                                                                        Capacity (mC/cm.sup.2)                                   ______________________________________                                         0.00        2.52       15                                                      0.10        2.95      164                                                      ______________________________________                                    

EXAMPLE IV

Cells identical to those in Example I were discharged at constant 32.0 mA/cm² rates. The resulting discharge characteristics are listed in Table IV. Addition of the I₂ electrocatalyst to the SOCl₂ electrolyte resulted in a 370 mV increase in average load voltage and an 81/2-fold increase in discharge capacity.

                  TABLE IV                                                         ______________________________________                                         Li/SOCl.sub.2 Discharge Characteristics at 32.0 mA/cm.sup.2                    vs                                                                             Catalyst Concentration                                                         I.sub.2 (Moles)                                                                            E.sub.avg (Volts)                                                                        Capacity(mC/cm.sup.2)                                    ______________________________________                                         0.00        2.41       9.4                                                     0.10        2.78      89.6                                                     ______________________________________                                    

EXAMPLE V

Cells identical to those in Example I were discharged potentiostatically with cathode potentials ranging between 2.6 V and 3.5 V. The resulting average current densities and discharge capacities obtained with and without the I₂ electrocatalyst (at a 0.1 M concentration) are listed in Tables V-A and V-B, respectively. The polarization (load voltage) and capacity data are plotted semilogarithmically versus average current density in FIGS. 1 and 2, respectively. As shown, the I₂ electrocatalyst at a 0.1 M concentration enabled load voltages and capacities to be achieved at current densities roughly two orders of magnitude higher than can be sustained in the absence of the catalyst.

                  TABLE V-A                                                        ______________________________________                                         Potentiostatic Li/SOCl.sub.2 Discharge Characteristics                         with 0.1M I.sub.2 Electrocatalyst                                              E(Volts)   I.sub.avg (mA/cm.sup.2)                                                                    Capacity (mC/cm.sup.2)                                  ______________________________________                                         2.84       10.26       93.6                                                    2.89       7.12        72.0                                                    2.94       10.72       151                                                     2.99       4.67        115                                                     3.05       6.08        212                                                     3.09       6.68        252                                                     3.14       2.81        338                                                     3.19       2.91        407                                                     3.24       2.81        378                                                     3.29       2.11        569                                                     3.34       1.26        720                                                     3.39       0.66        734                                                     3.44       0.43        684                                                     ______________________________________                                    

                  TABLE V-B                                                        ______________________________________                                         Potentiostatic Li/SOCl.sub.2 Discharge Characteristics                         Without I.sub.2 Electrocatalyst                                                E(Volts)   I.sub.avg (mA/cm.sup.2)                                                                    Capacity(mC/cm.sup.2)                                   ______________________________________                                         2.60       0.048       97.2                                                    2.70       0.041       90.0                                                    2.80       0.050       126                                                     2.90       0.043       169                                                     3.00       0.038       234                                                     3.10       0.032       346                                                     3.20       0.031       396                                                     ______________________________________                                    

EXAMPLE VI

Single cathodic potentiodynamic scans were performed from open circuit with cells identical to those in Example I. The scan rate was 50 mV/sec, and the SOCl₂ electrolyte contained 0 M, 0.001 M, 0.01 M, and 0.10 M concentrations of the iodine electrocatalyst. The peak potentials and total charge passed (to 2.0 V) are listed versus I₂ concentration in Table VI. As shown, even 0.001 M I₂ was sufficient to increase the peak potential by 40 mV and increase the total charge by about 20%. With 0.1 M I₂, a 130 mV increase in peak potential was achieved with a 5-fold increase in total charge.

                  TABLE VI                                                         ______________________________________                                         Potentiodynamic Scan Peak Potentials and Total Charge                          vs                                                                             The Concentration of I.sub.2 in the SOCl.sub.2 Electrolyte                     I.sub.2 (Moles)                                                                           E.sub.peak (Volts)                                                                        Total Charge (mC/cm.sup.2)                               ______________________________________                                         0          2.69       52.6                                                     0.001      2.73       62.3                                                     0.01       2.79       87.7                                                     0.1        2.82       308                                                      ______________________________________                                    

EXAMPLE VII

Li/SOCl₂ cells were constructed with PTFE-bonded Shawinigan acetylene black cathodes (1 cm² ×1 mm) and with 1.5 M LiAlCl₄ in SOCl₂ as electrolyte. To the electrolyte was added molecular iodine to catalyze the electroreduction of SOCl₂, the iodine concentration ranging between 0.0 M and 0.1 M. These cells were discharged at ambient temperature through 100 ohm loads to yield the average load voltages, current densities, and discharge capacities listed in Table VII. As shown, the overvoltage for SOCl₂ reduction was reduced by 110 mV and the discharge capacity was increased by 135% by the addition of 0.05 M I₂ to the SOCl₂ electrolyte.

                  TABLE VII                                                        ______________________________________                                         Li/SOCl.sub.2 Cell Constant Load Discharge Characteristics                     at Ambient Temperature vs I.sub.2 Catalyst Concentration                                                      Capacity                                        I.sub.2 (Moles)                                                                        E.sub.avg (Volts)                                                                          I.sub.avg (mA/cm.sup.2)                                                                   (mAhr/cm.sup.2)                                 ______________________________________                                         0.00    3.06        30.6       24.0                                            0.025   3.10        31.0       51.1                                            0.05    3.17        31.7       56.1                                            0.10    3.18        31.8       57.5                                            0.20    3.21        32.1       48.5                                            ______________________________________                                    

FIG. 3 is a graph of the data in Table VII of cell output voltage with respect to the molar concentration of the iodine catalyst in the electrolytic solution. FIG. 4 is a graph of the data in Table VII illustrating the capacity of the cells with respect to the molar concentration of the iodine on a logarithmic scale.

EXAMPLE VIII

Li/SOCl₂ cells identical to those described in Example VII were discharged through 200 ohm loads at -20° C. The discharge characteristics obtained both with and without the addition of 0.05 M I₂ to the SOCl₂ electrolyte are listed in Table VIII and typical discharge curves are compared in FIG. 5. The I₂ catalyst produced a 560 mV increase in average load voltage and a 70% increase in discharge capacity.

                  TABLE VIII                                                       ______________________________________                                         Li/SOCl.sub.2 Cell Constant Load Discharge Characteristics                     At -20° C. vs I.sub.2 Catalyst Concentration                                                            Capacity                                       I.sub.2 (Moles)                                                                         E.sub.avg (Volts)                                                                          I.sub.avg (mA/cm.sup.2)                                                                   (mAhr/cm.sup.2)                                ______________________________________                                         0.00     2.40        12.0       33.0                                           0.05     2.96        14.8       55.7                                           ______________________________________                                    

The molecular iodine catalyst is effective for the electroreduction of thionyl chloride at concentrations between 0.001 M and 0.5 M. However, the preferred concentrations range between 0.01 M and 0.2 M.

The mechanism by which small quantities of molecular iodine catalyze the electroreduction of thionyl chloride has not been determined with certainty. It is known, however, that LiI is readily converted to LiCl by reaction with SOCl₂.

    4I.sup.- +2SOCl.sub.2 →S+SO.sub.2 +2I.sub.2 +4Cl.sup.-

This solvolysis reaction occurs via the formation of the relatively unstable thionyl iodide, SOI₂ ⁴.

    4I.sup.- +2SOCl.sub.2 ⃡2SOI.sub.2 +4Cl.sup.-

    2SOI.sub.2 ⃡S+SO.sub.2 +2I.sub.2

Assuming that, on a carbon electrode, the electroreduction of molecular iodine occurs more rapidly and at higher potentials than the electroreduction of thionyl chloride, these reactions provide a mechanism by which molecular iodine (dissolved in the thionyl chloride electrolyte) might be chemically regenerated. The following reactions would then summarize the mechanism by which molecular iodine catalyzes the reduction of thionyl chloride on a carbon electrode. The net result is that thionyl chloride is reduced at potentials governed by the I₂ /I⁻ redox couple.

    Electrochemical reaction 2I.sub.2 (adsorbed)+4e.sup.- →4I.sup.-

    Chemical Reaction 4I.sup.- +2SOCl.sub.2 →S+SO.sub.2 +2I.sub.2 +4Cl.sup.-

    Overall Reaction 2SOCl.sub.2 +4e.sup.- →S+SO.sub.2 +4Cl.sup.-

While there have been shown and described what are considered preferred embodiments of the present invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the invention as defined by the appended claims. 

What is claimed is:
 1. An electrochemical cell comprisingan oxidizable anode material; a cathode current collector; an electrolytic solution, in contact with the anode material and the cathode current collector; said electrolytic solution consisting essentially of reducible liquid cathode material, an electrolyte solute dissolved in the reducible liquid cathode material for imparting conductivity to the electrolytic solution, and molecular iodine for catalyzing the electroreduction of the liquid cathode material.
 2. An electrochemical cell in accordance with claim 1 whereinthe electrolyte solute is LiAlCl₄, LiAlBr₄, LiBCl₄, LiBF₄, LiAsF₆, LiSbCl₆, Li₂ SnCl₆, Li₂ TiCl₆, AlCl₃, SnCl₄, TiCl₄, SbCl₅, BCl₃, or a combination of AlCl₃, SnCl₄, TiCl₄, SbCl₅, or BCl₃ with LiCl, LiBr, or LiF.
 3. An electrochemical cell in accordance with claim 2 whereinthe reducible liquid cathode material is selected from the group consisting of fluid oxyhalides, fluid non-metallic oxides, fluid non-metallic halides, fluid metallic halides, and mixtures thereof.
 4. An electrochemical cell in accordance with claim 3 whereinthe oxidizable anode material is an alkali metal or an alkaline earth metal.
 5. An electrochemical cell in accordance with claim 4 whereinthe concentration of molecular iodine in the electrolytic solution is between about 0.001 M and 0.5 M.
 6. An electrochemical cell in accordance with claim 5 whereinthe oxidizable anode material is lithium.
 7. An electrochemical cell in accordance with claim 6 whereinthe electrolyte solute is lithium tetrachloroaluminate.
 8. An electrochemical cell in accordance with claim 7 whereinthe reducible liquid cathode material is thionyl chloride.
 9. An electrochemical cell in accordance with claim 1 whereinthe concentration of molecular iodine in the electrolytic solution is between about 0.01 M and 0.2 M.
 10. An electrochemical cell in accordance with claim 9 whereinthe electrolyte solute is LiAlCl₄, LiAlBr₄, LiBCl₄, LiBF₄, LiAsF₆, LiSbCl₆, Li₂ SnCl₆, Li₂ TiCl₆, AlCl, SnCl₄, TiCl₄, SbCl₅, BCl₃, or a combination of AlCl₃, SnCl₄, TiCl₄, SbCl₅, or BCl₃ with LiCl, LiBr, or LiF.
 11. An electrochemical cell in accordance with claim 10 whereinthe oxidizable anode material is an alkali metal or an alkaline earth metal; and the reducible liquid cathode material is selected from the group consisting of fluid oxyhalides, fluid non-metallic oxides, fluid non-metallic halides, fluid metallic halides, and mixtures thereof.
 12. An electrochemical cell in accordance with claim 11 whereinthe oxidizable anode material is lithium.
 13. An electrochemical cell in accordance with claim 12 whereinthe electrolyte solute is lithium tetrachloroaluminate.
 14. An electrochemical cell in accordance with claim 13 whereinthe reducible liquid cathode material is thionyl chloride. 